Replacing the battery pack for either a Ford Mustang or F-150 Lightning EV could cost between $25,000 to $40,000 according to the dealership.
The automotive giant, Ford Motor Company, has announced a recall for certain 2022-2024 models of the F-150 Lightning and the Mustang Mach-E electric vehicles. The recall, identified by Ford's number 25S18, is due to a manufacturing defect in the high-voltage battery cells that can cause an internal short circuit.
This defect has led to premature battery failures in some early-build F-150 Lightnings, with owners experiencing complete battery failure after a relatively short period of use. While it is not specified whether other Ford EV battery packs have faced similar issues, the first reported problem was with a 2024 Mustang Mach-E battery at a dealer in Hereford, Texas.
The warranty for both vehicles guarantees a minimum of 70% original high-voltage battery capacity retention throughout the coverage period. However, affected vehicles may experience battery module malfunctions, which can lead to a gradual reduction in power and eventual inability to drive.
In response to the recall, Ford advises owners to charge their F-150 Lightnings to a maximum of 80% battery capacity until the repair has been completed. Dealers will inspect and replace the high-voltage battery array as necessary, free of charge, for the recalled F-150 Lightnings.
The high cost of battery replacement could potentially impact the resale value of the vehicle. Replacing a Ford Mustang Mach-E or F-150 Lightning battery outside of the warranty could cost between $25,000 to $40,000, depending on the kilowatt hour battery pack.
It's important to note that this battery failure is the first mechanical type repair on a new Ford EV. The F-150 Lightning's extended-range battery pack weighs approximately 1,781 lbs, while the Mustang Mach-E battery pack is heavy, weighing over 1,300 lbs, and requires specialized equipment for repair.
The National Highway Traffic Safety Administration (NHTSA) states that owner notification letters are expected to be mailed on March 17, 2025. Ford encourages owners to contact customer service at 1-866-436-7332 for more information about the recall.
Both the Ford Mustang Mach-E and F-150 Lightning are covered under Ford's electric vehicle component warranty for 8 years or 100,000 miles, whichever comes first. This warranty aims to provide peace of mind for owners, helping avoid out-of-pocket costs during the warranty period.
[1] Ford Mustang Mach-E battery replacement cost: [link] [2] Ford F-150 Lightning battery warranty details: [link] [3] Average electric vehicle battery replacement cost: [link]
- The recall affecting certain Ford EVs, including the F-150 Lightning and Mustang Mach-E, may significantly impact the resale value of these cars, as battery replacement costs can reach between $25,000 to $40,000.
- The defect in the high-voltage battery cells of some Ford electric vehicles, such as the F-150 Lightning and Mustang Mach-E, has led to premature battery failures and Owners are advised to charge their vehicles to no more than 80% capacity until the repair is complete.
- Ford's warranties for the F-150 Lightning and Mustang Mach-E cover their electric vehicle components, including the battery packs, for 8 years or 100,000 miles, aiming to provide peace of mind for owners by avoiding out-of-pocket costs during the warranty period. (This refers to the information provided in the links)
